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 UNDERWATER CUTTING SYSTEM-BROCO

- Approved for Navy Use (ANU)
- Cut, pierce or gouge underwater
-
Safer, faster, lower operating costs

Broco Underwater systems easily cut sheet pile, remove tubular supports, trim damaged propellers and more. Slag free gouging means safe and easy weld removal and edge preparation. ANU (Approved for Navy Use) designated and featured in the U.S. Navy's "Underwater Cutting and Welding" manual, the Broco Underwater Ultrathermic Cutting System is used by navies around the world.

Broco Underwater Cutting System
Consisting of the Cutting Torch, High-volume oxygen Regulator, UW/KS Knife Switch, and Ultrathermic Cutting Rods, the Broco Underwater system provides the fastest, most efficient and cost effective means of completing underwater tasks involving cutting, piercing, or gouging.

The Ultrathermic Cutting Rod produces a temperature in excess of 10,000° F - hot enough to quickly cut or melt through almost anything including cast iron, stainless steel, brass, other ferrous and non-ferrous metals and concrete. 10,000° F means more cut per inch of rod than any other on the market. The Ultrathermic Cutting Rod cuts through marine growth, rust, and mill scale eliminating the need for pre-cleaning and helping lower operating costs and reducing bottom time.

The Underwater Ultrathermic Cutting System uses only oxygen and maximum of 150 amps. Other equipment may require as much as 500 amps to cut. Our Ultrathermic Cutting Rod readily ignites from a spark generated by a 12 or 24 volt auto or marine battery and will continue to burn with electrical current removed until the flow of oxygen is stopped or the rod is consumed. The need for expensive support equipment is reduced while a safer diving environment is maintained. The recommended oxygen working pressure of 90 psi over bottom economizes oxygen consumption.
 
Underwater Ultrathermic Cutting Rods
- 10,000° F cuts or melts almost anything
- Bend to 90 degrees plus for hard to reach spaces
- Patented design for safe operation


Burning in excess of 10,000° F at the tip, Underwater Ultrathermic Cutting Rods cut or melt virtually any known material. Broco's patented rod design features alloy core wires retained by circular crimps. The special design prevents burnback into the torch, making BrocoUnderwater Ultrathermic Cutting Rods the safest on the market. Ultrathermic Cutting Rods can be bent 90 degrees or more to access hard to reach places without restricting oxygen flow or causing insulation to split or flake off.

Ultrathermic Cutting Rods may be used with a maximum of 150 amps to assist in the burning process but have no electrical requirement. Once ignited, they continue to burn as long as oxygen is supplied or until the rod is consumed. Underwater Ultrathermic Cutting Rods are available in 1/4 inch and 3/8 inch diameters. Standard length is 18 inches. We offer 36 inch Ultrathermic Cutting Rods for heavier jobs allowing more burn time between rod changes.

 
Cutting Torch
- Ergonomically designed for diver comfort
- High-impact and corrosion resistant materials


The BR-22 Cutting Torch is ergonomically designed for diver comfort and reducing forearm fatigue. The torch is constructed from durable high-impact and corrosion resistant materials. All metal parts are brass. The non-conductive flexible coupler joining the oxygen control valve to the torch head is a key safety feature, unique in design and found only in Broco's torch.

All connections are threaded for maintenance ease. The solid brass flash arrestor with internal filter screen protects the diver and torch without restricting oxygen flow. The large collet nut is knurled to assure the diver a solid grasp. Acme threads prevent binding from mud or other debris insuring quick, reliable rod insertion and retention. Interchangeable collets accommodate 3/8 inch or 1/4 inch diameter cutting rods.

The BR-22 can also be used as a welding electrode holder. The BR-22 Cutting Torch is built to deliver years of trouble-free performance at minimum cost. Spare parts kits available.

 
Underwater High-Volume Oxygen Regulator
- Constant flow and high-volume
- Ease of operation
- Designed for years of rugged use

 
The Broco Underwater High-Volume Oxygen Regulator is a multi-stage unit delivering the constant flow and high volume required for underwater burning. Broco's research demonstrates cutting efficiency depends more on oxygen flow than oxygen pressure. The High-Volume Regulator is offered to meet this basic requirement.

 
UW/KS Knife Switch

- Ease of operation
- Designed for years of rugged use

 

Diver safety and operational performance both depend on the use of a high quality in-line knife switch. The UW/KS is a single pole, single throw 400 amp switch built to the same high standards of all Broco products.

 

UNDERWATER WELDING SYSTEM-BROCO

Broco Underwater Welding
- Produce Type B certifiable welds in vertical and overhead position
- Quality wet welds mean less time and money spent on the job
- The standard for commercially available mild and stainless steel

 

Broco Underwater SofTouch premium wet welding electrodes are the standard for commercially available mild and stainless steel wet welding electrodes, while EasyTouch wet welding electrodes are the highest quality economy electrodes on the market today. Broco Underwater electrodes produce quality wet welds done right the first time in any position. Divers can make permanent repairs to offshore structures, harbor installations or ocean going vessels.

EasyTouch wet welding electrodes also have produced Type B certifiable welds in vertical and overhead positions. Slight porosity and hydrogen micro-presence make EasyTouch less suitable for structural welds. However, they are ideal for almost all non-critical applications where a sound, visually aesthetic weld is required. Both SofTouch and EasyTouch are all position, high deposition electrodes.

Underwater welding Electrodes SofTouch

- Proprietary formula key to reliability, ease of use
- Certifiable welds with less labor costs
 

SofTouch electrodes are used for on-site repairs in many applications where steel must be joined underwater according to code specifications. SofTouch welds consistently meet or exceed AWS D3.6-98 specifications for Type B welds, the American Welding Society's standard for certifying underwater welds.
 

SofTouch electrodes are available in various sizes and alloys for both mild steel and stainless. SofTouch mild steel electrodes are available in 1/8 inch, 5/32 inch and 3/16 inch diameters. Stainless electrodes are sold in 1/8 inch and 5/32 inch sizes.
 

SofTouch wet welding electrodes are sealed in a Mil-Spec foil pouch to prevent contamination. The electrodes are then packaged in a rigid resealable plastic tube which provides maximum protection. The color-coded end cap denotes mild or stainless steel electrodes. Operating guidelines are printed on the label.

 
Underwater welding Electrodes EasyTouch

- Quality electrodes for the economy market
 

For many non-structural repairs the resultant weld is allowed more leeway in terms of porosity, inclusions, integrity and appearance. To fill the void between to-code work and economy, Broco applied its significant experience and knowledge to design a quality electrode specifically for the economy market. The result is EasyTouch , a moderately priced electrode yielding excellent results. It is easy to light, easy to run (a controllable puddle with rippled bead appearance) and easy to clean. Like SofTouch, EasyTouch is a high deposition all-position electrode.
 

EasyTouch offers users advantages over other economy priced rods that are more difficult to run, harder to clean, and often need to be grounded and rewelded - all adding to bottom time and increased operating costs.

 
Underwater Welding Stinger BR-20

- Accepts wide range of electrodes
- Optimum angles to reduce fatigue
 

The BR-20 Welding Stinger is designed to hold the electrode at the optimum angle to the work piece delivering quality welds while reducing operator fatigue. The movable jaw design accepts a wide range of electrode diameters. The BR-20 Welding Stinger meets Mil-H-865D and is Approved for Navy Use (ANU). All brass parts last longer under extreme conditions.

 
Underwater Welding Stinger BR-21

- Lightweight and durable
- Reduces diver fatigue
 

This new generation compression type welding stinger is engineered with superior features. The BR-21 is lightweight, durable and designed to hold the electrode at the optimum angle to reduce diver fatigue.

Selected features of the BR-21 include:

- Index notch on the head helps divers find the hole, even in the dark. Improves rod insertion in low-vis environment.
- Beveled seat keeps electrode at ideal angle. Groove eliminates electrode "wiggle."
- Over-sized head is easier to hold.
- Resistance O-ring on the shoulder ensures tension when head is tightened, increasing head life.
- Handle and head are from hexagonal stock for sure gripping by a gloved hand.